Plate Heat Exchanger

Plate Heat Exchanger

Plate heat exchanger is a kind of high-efficiency heat exchanger, which is made up of a series of metal sheets with certain corrugated shape. Thin rectangular channels are formed between various plates, through which heat exchange is carried out.
Such products are extensively used in chemical, petrochemical, electric power, nuclear power, light industry, food, medicine, machinery, heating and heating, ship, metallurgy, mining, driving power, military and other industries, meeting various technological requirements such as heating, cooling, evaporation, condensation and waste heat recovery of process media.

Definition of Plate Heat Exchanger:

Plate heat exchanger is a kind of high-efficiency heat exchanger, which is made up of a series of metal sheets with certain corrugated shape. Thin rectangular channels are formed between various plates, through which heat exchange is carried out.

Types of Plate Heat Exchangers:

There are mainly two types: detachable plate heat exchanger and fully welded plate heat exchanger. Fully welded plate heat exchanger products adopt welded seal design, thus avoiding the pressure and temperature limitation of rubber gasket seal of detachable plate heat exchanger and improving the reliability of equipment.

There are three types of plate: herringbone corrugated plate, horizontal straight corrugated plate and nodular plate.

Composition of Plate Heat Exchanger:

Plate-fin heat exchanger is composed of fins, partitions and seals. Fins are placed on one partition, and then another partition is placed on them, and both sides are enclosed by seals to form a channel. Each channel is stacked and arranged in different ways and brazed into a whole device, namely the core-plate bundle unit of plate-fin heat exchanger.

Plate Heat Exchanger

Plate-fin heat exchanger belongs to dividing wall type heat exchanger. In terms of the heat transfer mechanism, its biggest feature is its extended secondary heat transfer surface, so the heat transfer process is not only carried out on the primary heat transfer surface but also on the secondary heat transfer surface simultaneously, and the secondary heat transfer area is larger, usually 1.5 - 3 times the primary heat transfer surface area. The plate-fin heat exchanger has the secondary heat transfer area, which is incomparable to other heat exchange equipment.

In 2007, Longhua Technology Group (Luoyang) Company established the Tubular Heat Exchanger Division. Based on the guiding ideology of "High Starting Point, High Standard, High Quality and Continuous Innovation", the Company has accelerated the pace of technology industrialization and successfully launched a series of high-efficiency and compact plate heat exchanger products to meet the market demand, thereby providing clients with high cost-effective heat exchange solutions according to different process conditions (pressure, temperature, medium, etc.).

Longhua Plate Heat Exchange Products:

LHWP Series Fully Welded Plate Heat Exchanger

LHWP-F - F-type Fully Welded Plate Heat Exchanger (WPHE of Flex Modal)

LHWP-R - R-type Fully Welded Plate Heat Exchanger (WPHE of Removable Modal)

LHWP-B - B-type Fully Welded Plate Heat Exchanger (WPHE of Compact Block Modal)

LHWPE - Fully Welded Plate Evaporator

LHWPR - Air Preheater/Regenerator (WPHE For Recover Energy)

Technical Data

Type

Maximum Design

Pressure

Maximum Design

Temperature

Maximum Heat Transfer

Area

Plate Material 

Detachable

Application

Liquid-liqui

Vapor-liquid

Gas-liquid

Gas-gas

Evaporation

Condensation

LHWP-F

F-type Fully Welded Plate Heat Exchanger

WPHE of Flex Modal

5.0MPa

600℃ 

5000m2 

Stainless steel, titanium,

2205,254

etc. 

 

√ 

√ 

√ 

LHWP-R

R-type Fully Welded Plate Heat Exchanger

WPHE of Removable Modal

 

4.0MPa 

600℃ 

1000m2 

Stainless steel, titanium,

2205,254

etc.

√ 

√ 

√ 

 

√ 

√ 

LHWP-B

B-type Fully Welded Plate Heat Exchanger

WPHE of Compact Block Modal

3.0MPa 

300℃ 

300m 

Stainless steel, titanium,

2205,254

etc.

 

√ 

√ 

√ 

√ 

B-type Full Welded Plate Heat Exchanger (Compact Block Modal)

Structural form: Square shell for compact structure; connection by square flange, facilitating mechanical cleaning and maintenance;

Design temperature: ≤ 300℃;

Design pressure: ≤ 3.0 MPa;

Plate material: stainless steel, titanium, 2205, 254, etc.;

Plate thickness: 0.7 - 1.0 mm;

Corrugated form: Fishbone shape, with bubble structure on both sides;

Shell material: Carbon steel or other weldable materials;

Process combination: Cross flow or reverse cross flow.


Fully Welded Plate Evaporator

LHWPE fully welded plate evaporator is one of the new products launched by the Company in recent years. Compared with tubular evaporator, LHWPE has many advantages such as high heat transfer efficiency, compact structure, and unique distributor design, which is more conducive to film evaporation and so on. Falling film evaporation and rising film evaporation can be realized.

Technical Data:

Structural form: Square shell, connected by square flange, facilitating mechanical cleaning and maintenance;

Design temperature: ≤ 300℃;

Design pressure: ≤ 2.0 MPa;;

Plate material: stainless steel, titanium, 2205, 254, etc.;

Plate thickness: 0.7 - 1.0 mm;

Corrugated form: Bubble structure on both sides, without dead angle for cleaning;

Shell material: Carbon steel or other weldable materials.

Product Structure

Structure Type

Structure Diagram

Description

LHWP-F

F-type Fully Welded Plate Heat Exchanger

(Flex Modal)

 

It adopts conventional welding structure.

LHWP-R

R-type Fully Welded Plate Heat Exchanger

(Removable Modal)

 

 

It adopts self-developed patented technology

(PAT.NO200920088339.6),

Structural Characteristics:

1. The heat transfer core is composed of multiple groups of plate bundles inserted into each other, which can be disassembled for easier maintenance and cleaning.

2. The plate bundles are welded and connected with the header through the flat pipe, and the automatic welding of the weld seam is realized to the maximum extent, thus ensuring higher reliability.

 

LHWP-B

B-type Fully Welded Plate Heat Exchanger

(Compact Block Modal)

 

 

Multiple square plate bundles are superimposed, so the structure is more compact. The medium inlet and outlet are connected by square flange. Cross flow or reverse cross flow can be realized.


Advantages

It features high heat exchange efficiency, small pressure drop, compact structure, small floor area, extensive application, low metal consumption and long service life.

Comparison with tubular type:

Each plate bundle is welded by two corrugated plates. One medium passes through the inner channel of the plate bundle, while another medium passes through the outer channel of the plate bundle, so the plate bundle is also called plate tube. The different corrugated forms of the plate can strengthen the flow disturbance in the corrugated flow channel, so that turbulence is formed at a very low Reynolds number, thus enhancing heat transfer. Compared with the heat exchange tube, its advantages are more significant.

For the same pressure loss, its heat transfer coefficient is 3-5 times higher than that of tubular heat exchanger, its floor area is one third of that of tubular heat exchanger, and its heat recovery rate can reach more than 90%.

Type

Heat Transfer Coefficient

Fouling Thermal Resistance

Pressure Drop

Structure Compactness

Weight

Floor Area

Investment Proportion

Tubular Heat Exchanger

1.0 

1.0

1.0

78m2 /m3

1.0 

1.0 

1.0 

Plate Heat Exchanger

2.0~3.0 

0.2~0.25

0.3~0.5

220m2 /m3

0.5

0.4~0.6

0.5~0.9

Application

Application of Plate Heat Exchanger

Plate heat exchanger products are high-efficiency heat exchangers for the development of modern industry, featuring high heat transfer efficiency, excellent performance of small temperature difference heat exchange, compact structure, small floor area, flexible operation and easy maintenance. Such products are extensively used in chemical, petrochemical, electric power, nuclear power, light industry, food, medicine, machinery, heating and heating, ship, metallurgy, mining, driving power, military and other industries, meeting various technological requirements such as heating, cooling, evaporation, condensation and waste heat recovery of process media.

Industry Application - Power industry 

Plate heat exchanger is a kind of essential equipment in the cooling system of power plant, including oil cooler, closed circulating water cooler, flue gas heater, air preheater and so on according to the difference of application fields.

Air preheater (APH): It is an important supporting device in modern power plants burning fossil fuels. Using the high-temperature flue gas discharged from the boiler to preheat the combustion air can greatly improve the boiler efficiency.

Industry Application - Chemical Industry

Plate heat exchanger can be used in chemical industry, such as petrochemical, refining, textile, chemical fertilizer, acid and alkali factories.



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